Summary

As an important component of the metal processing and manufacturing industry, the development trend of metal surface treatment parks is increasingly receiving attention. This industry not only plays a key role in improving product performance, extending service life, and enhancing appearance, but also encompasses various technologies such as electroplating, thermal spraying, and chemical conversion coating treatment. The development trend of metal surface treatment parks indicates that this industry not only has strong technological progress and market expansion momentum, but also has significant potential in attracting investment and promoting industrial upgrading.

The necessity of digitizing the entire metal surface treatment park lies in its ability to improve production efficiency, reduce operating costs, enhance quality control capabilities, and achieve resource optimization and minimize environmental impact through real-time data analysis and intelligent decision support. Digitization not only promotes information sharing and collaborative work among enterprises in the park, but also improves the market response speed and competitiveness of the park through the application of intelligent manufacturing and industrial Internet, laying a solid foundation for the long-term sustainable development of the park.

Company Overview

The park covers an area of approximately 439.2 acres and is equipped with standard electroplating workshops, comprehensive buildings and canteens, comprehensive station buildings, material recycling stations, raw/auxiliary material warehouses, chemical warehouses, hazardous waste warehouses, sewage treatment centers and other facilities. The park plans to construct more than 150 surface treatment production lines, involving about 20 types of electroplating, with an annual electroplating area of up to 7.65 million square meters.

We mainly undertake landmark projects for the transfer of the metal surface treatment industry, meeting the urgent demand for surface treatment in high-end manufacturing industries in the region.

Project Background

Based on the national policy of "leaving the city and entering the park" and the more prominent forms of safety and environmental protection, various chemical enterprises need to complete their entry into the park as soon as possible, and the unified management requirements for the park are also constantly improving. For parks that do not comply with safety production and environmental protection, vigorous rectification should be carried out.

This poses significant challenges to the comprehensive management of industrial parks. The park as a whole is facing the following pain points:

Difficulty in comprehensive control

Metal surface treatment technology can be divided into three categories according to processing methods: mechanical methods, physical methods, and chemical methods. There are various types, including painting, electroplating, hot-dip coating, chemical plating, anodizing, etc. The focus areas of enterprises are different, and the standards are also different.

Strict environmental requirements

During the metal surface treatment process, a large amount of exhaust gas, wastewater, and solid waste are generated, which have a significant impact on the environment. Therefore, environmental protection requirements are very strict. How to comprehensively manage enterprises in the park and achieve unified management and real-time supervision is the top priority of the park.

Energy management is decentralized and cannot be monitored in real-time

The park has numerous energy media, high energy consumption, scattered management, and high stability requirements for energy supply in the surface treatment industry, without data support.

Project Proposal

With the goal of integrating smart parks and based on business informatization, a unified park management platform will be built through an industrial IoT platform. Smart park management applications will be developed and implemented to achieve energy management, environmental management, personnel and vehicle management, security management, a unified portal platform for the park, and management of mobile APP applications. At the same time, building intelligent infrastructure, including modular computer rooms, overall network planning, etc. Realize the unified integration of informationization in the park, collect and analyze real-time data on various energy media, environmental protection, sewage, etc., and guide operation and management.

       Construction of Industrial IoT Platform in the Park

Modular computer room in the park

The construction of the computer room adopts modular design, following advanced, practical, efficient, safe, reliable, energy-saving and environmentally friendly design concepts, providing high-quality power supply, temperature and humidity environment protection for various IT equipment and network equipment. The load types are mainly IT servers, switches and disk arrays, undertaking the core network business of the industrial park. We call it the 'One Cloud' platform.

Overall network architecture of the park

To ensure network security, stability, and high-speed operation, the industrial park is divided into four networks based on business scenarios and national requirements for industrial networks: video surveillance network, industrial control network, wired network, and wireless network. The wireless network is divided into industrial wireless and office wireless networks. The network equipment is uniformly powered by the computer room to ensure smooth network 24/7. We call it 'four networks in one'.

Intelligent security: By utilizing technologies such as video surveillance, facial recognition, and vehicle management, the park achieves security and prevention.

Energy management: Monitor and optimize energy sources such as water, electricity, and gas in the park to reduce energy consumption.

Environmental monitoring: Real time supervision and management of wastewater and exhaust emissions within the park, supported by data and traced throughout the entire process, providing guarantees for enterprise production and operation.

Hazardous waste management system: improve the efficiency of hazardous waste treatment, ensure personnel safety, reduce environmental risks, enhance management efficiency, and reduce operating costs.

Expected returns

Enhance environmental compliance

Ensure the normal operation of environmental protection facilities in the park, meet treatment standards, comply with national and local environmental regulations, and reduce environmental risks and legal responsibilities.

Improve operational efficiency

By applying intelligent technology and data analysis, the optimization and efficient management of park resources can be achieved, improving the operational efficiency and management level of the park.

Reduce management costs

By utilizing automated and intelligent management methods, the management costs of the park can be reduced, including investments in manpower, materials, and finances.

Enhance security measures

By applying intelligent security and safety monitoring technology, the security prevention capability and emergency response speed of the park can be improved, ensuring the safety of personnel and property.

Promote the coordinated development of industries

Promote information sharing, business collaboration, and cooperative innovation among enterprises within the park, promote industrial agglomeration and cluster development, and form a mutually beneficial and win-win industrial ecosystem.